HDI PCB

HDI PCB

This article details professional HDI PCB manufacturing services, covering advanced stacking technology, microvia processing, and industry-specific solutions for medical devices, 5G communications, and new energy vehicles. We provide end-to-end services from design to mass production.

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Description

In today’s era of increasingly compact and high-performance electronic devices, High-Density Interconnect (HDI) PCBs have become critical components driving technological advancement. As a leading HDI PCB manufacturer, we not only provide standard products but also offer customized end-to-end solutions from design to mass production, helping global clients achieve product innovation.

Core Technical Advantages of HDI PCBs

1. Breakthroughs in Multi-Layer Stacking Technology

Topfast HDI PCB stacking technology leads the industry, offering solutions from basic to advanced configurations:

  • Entry-Level (1+N+1): Ideal for consumer electronics, balancing performance and cost

  • Mid-Range (2+N+2): Meets industrial control and automotive electronics requirements

  • High-End (3+N+3 to 5+N+5): Designed for high-performance applications like 5G communications and medical imaging

2. Innovations in Microvia Technology

Utilizing German-made laser drilling equipment for industry-leading precision:

  • Minimum hole size: 0.075mm

  • Position accuracy: ±25μm

  • Supports blind vias, buried vias, staggered vias, and more

  • Compatible with 0.1mm pitch BGA packages

3. Signal Integrity Assurance

Special optimizations for high-speed digital and RF applications:

  • Back-drilling technology controls stub length to < 8 mil

  • Differential pair impedance control within ±7%

  • Insertion loss optimization

  • Crosstalk suppression solutions

HDI PCB

Industry-Leading Manufacturing Capabilities

1. Fully Automated Production Lines

Our manufacturing facilities feature:

  • 6 fully automated laser drilling systems

  • 3 vacuum lamination setups

  • 2 fully enclosed plating lines

  • Intelligent inspection systems (AOI + flying probe testing)

2. Stringent Quality Control

We enforce stricter internal standards than industry norms:

  • 100% electrical testing

  • Critical dimension CPK ≥1.67

  • Microsection analysis for each batch

  • Thermal shock testing (-55℃~125℃, 1000 cycles)

3. Eco-Friendly Manufacturing System

  • Lead-free production processes

  • Wastewater recycling rate >85%

  • RoHS 2.0 compliance

  • Carbon footprint tracking system

Industry-Specific Solutions

1. Medical Electronics

  • Ultra-thin flexible HDI for endoscopes

  • Miniature circuit boards for implantable devices

  • High-speed backplanes for medical imaging systems

2. Automotive Electronics

  • Multi-layer HDI for ADAS systems

  • High-reliability PCBs for in-vehicle infotainment

  • Specialized boards for new energy vehicle BMS

3. 5G Communications

  • High-frequency HDI for base station AAUs

  • High-speed circuit boards for optical modules

  • High-density interconnect solutions for small cells

4. Industrial Control

  • Control boards for industrial robots

  • High-reliability PCBs for PLC systems

  • Edge computing devices for industrial IoT

Value-Added Services

1. Design Support

  • Stack-up structure optimization

  • Signal integrity simulation

  • Thermal management solutions

  • DFM analysis reports

2. Rapid Response System

  • Preliminary quotation within 1 hour

  • Technical feedback within 4 hours

  • 24/7 online support

  • Expedited order processing

3. Global Logistics Network

  • Professional PCB packaging solutions

  • Door-to-door logistics services

  • Import/export compliance support

Why Choose Topfast?

 17 Years of HDI Expertise: Serving 500+ global clients
 Industry-Leading Yield Rate: Mass production yield >99.2%
 Fast Delivery: Standard lead time 5-15 days, expedited 3-7 days
 Complete Certification: ISO9001/14001, IATF16949, UL, IPC Class 3

Success Stories

Case 1: 5G Base Station AAU Mainboard

  • 20-layer HDI design

  • Hybrid blind/buried via structure

  • 77GHz RF circuits

  • Annual supply: 500,000 units

Case 2: Medical Endoscope Control Board

  • 8-layer flexible HDI

  • 0.1mm microvia technology

  • Biocompatible surface treatment

  • 100% hermeticity testing

Case 3: New Energy Vehicle BMS

  • 6-layer HDI with thick copper

  • High-current carrying capacity

  • Shock/vibration-resistant design

  • Functional safety certification support

Conclusion

As an HDI PCB manufacturing expert, we provide not just products but complete technical solutions. From design consultation to mass production, from standard processes to special requirements, our professional expertise and industry experience ensure optimal support for your projects.

Contact our technical team today for customized solutions and the latest quotations!