Complete Systems Integration & Electro-Mechanical Assembly

Advanced Box Build Assembly Solutions

Beyond the PCB — we provide full-scale system integration, including enclosure fabrication, cable harnessing, software loading, and complex mechanical assembly for ready-to-market products.

Request a Box Build Quote Our Capabilities
ISO 9001:2015 IATF 16949 IPC-A-610 ISO 13485 AS9100D
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System Testing
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Units Monthly
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Industry Experience
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Supply Chain Support
Full Systems Integration

Comprehensive Box Build
Expertise

We specialize in complex mechanical assemblies, from small handheld devices to large-scale industrial control cabinets, ensuring every component fits and functions perfectly.

Full
Enclosure Assembly
Precision assembly of plastic, metal, and custom-machined enclosures with strict tolerance control.
Custom
Cable & Wire Harness
In-house wire processing and complex cable loom integration for seamless internal connectivity.
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Final Functional Test
End-to-end system validation including software flashing and final performance calibration.
BOM
Sub-Level Sourcing
Management of non-electronic parts including fans, batteries, sensors, and structural hardware.
DFA
Design for Assembly
Optimizing mechanical designs to improve assembly speed, reliability, and serviceability.
Global
Direct Fulfillment
Customized packaging and drop-shipping services directly to your end-customers worldwide.
Manufacturing Journey

Our 8-Step Box Build
Process

From sub-assemblies to the final retail-ready product, our process ensures quality at every touchpoint.

01
Product
Configuration
DFA & Production
Planning
02
Material
Management
Kitting & Structural
Sourcing
03
PCBA
Assembly
Core Electronic
Manufacturing
04
Sub-System
Integration
04
Cable & Harness
Routing
Internal Wire
Installation
05
Mechanical
Assembly
Enclosure & Hardware
Integration
06
Software &
Firmware
Programming &
Initialization
07
Burn-in &
System Test
Total Functional
Validation
08
Custom
Packaging
Retail Ready &
Logistics
Quality Systems

System-Level Quality
Assurance

Our Box Build quality goes beyond components. We test the entire system's thermal, electrical, and mechanical performance to ensure field reliability.

Environmental Stress Screening (ESS)
Temperature cycling and burn-in tests to eliminate infant mortality
Mechanical Tolerance Verification
Precision 3D CMM inspection for enclosure fit and alignment
Electrical Safety Testing (Hi-Pot)
Dielectric withstand and insulation resistance validation
RF & Connectivity Testing
Shielded chamber testing for IoT and wireless communication units
Cosmetic Quality Audit
100% visual inspection of finish, labeling, and retail aesthetics
View Quality Standards
System Burn-in
Enclosure Precision
Final Inspection
Market Sectors

Box Build Market

Delivering fully integrated hardware solutions for the most demanding technical industries.

01
Semiconductor
Complex tester interfaces and load boards integrated into high-precision mechanical frames for chip testing environments.
Impedance ControlPrecision Fit
02
Communication
Outdoor small cell enclosures and indoor router assemblies with advanced RF shielding and thermal management.
RF Shielding5G Integration
03
Smart Meter
Ruggedized metering units for water, gas, and electricity with ultrasonic sensing and wireless data telemetry.
Ultra-Low PowerRuggedized
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Energy Equipment
High-power inverter systems and EV charging station assemblies built for extreme outdoor conditions and high voltages.
High VoltageIndustrial Grade
Specialized Solutions

Flexible Systems
Integration

We scale from high-mix low-volume technical assemblies to high-volume consumer product fulfillment.

High
Complexity
System Integration

Electro-Mechanical
Assembly

Merging electronics with complex mechanical structures. We handle the heavy lifting of industrial integration.

In-house enclosure & hardware sourcing Pneumatic and hydraulic component integration Custom potting and silicone sealing EMI/EMC shielded system builds Complex harness and backplane assembly
Start Your Integration
Ready
To Market
Direct Fulfillment

Retail-Ready Box
Builds

A complete "Factory-in-a-Box" solution. We take your idea all the way to a packaged product ready for the shelf.

Software loading and device personalization Custom retail box and insert printing Serialized tracking and warranty management Global logistics and drop-shipping Returns management (RMA) services
Discuss Volume Production
FAQ

Box Build Insights

Common questions regarding complete system integration and electromechanical assembly.

Our Box Build service is comprehensive. It typically includes: PCBA integration, enclosure assembly (plastic or metal), wire harness and cable installation, integration of peripheral components (fans, sensors, displays), software/firmware flashing, final functional testing, and custom retail packaging. We act as your single-source manufacturing partner for the entire finished product.
We have an extensive global supply chain for structural materials. We can source custom plastic injection-molded parts, CNC-machined metal components, gaskets, fasteners, and packaging materials. You can either provide these materials (consigned) or leverage our procurement team to source them according to your technical drawings and quality specifications.
Yes. We offer secure firmware flashing and software installation services. We can also manage unique device identification (UDID), MAC address assignments, and individual product serialization. Every unit can be tracked from our production line through to your end-user, ensuring full accountability and warranty support.
Beyond standard PCBA testing (AOI, X-Ray), Box Builds undergo Functional Testing (FCT) designed specifically for your product. This includes power-on tests, input/output validation, communication protocol checks (WiFi, Bluetooth, etc.), and burn-in testing. We can even develop custom test fixtures and software scripts to automate the validation of your system’s performance.
Our quality control team performs rigorous mechanical audits. This includes "First Article Inspection" of enclosures, Go/No-Go gauge checks for critical tolerances, and torque-controlled fastening to ensure structural integrity. We also maintain a strict cosmetic standard (AQL) to ensure that the exterior finish of your product meets the aesthetic expectations of your brand.
Yes. Our fulfillment services include kitting, labeling, and direct shipping to distribution centers or end-users globally. By integrating manufacturing and logistics under one roof, we reduce your handling costs and shorten the time-to-market, allowing you to scale your business without investing in your own warehouse infrastructure.
Your Manufacturing Partner

18 Years of Precision.
Zero Compromises.

With over 18 years of industry leadership, we are more than just a factory. We are an extension of your engineering team, committed to delivering high-reliability Box Build solutions for the world's most technical industries.

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Years in Business
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Global Clients
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On-Time Delivery
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Certifications Held