IPC-A-610 Class II/III Certified Assembly

Precision SMT Assembly for Demanding Electronics

From 01005 passives to complex BGAs — our full-turnkey SMT manufacturing delivers military-grade quality at commercial scale, with traceability and zero-defect commitment.

Request a Quote View Capabilities
ISO 9001:2015 IATF 16949 IPC-A-610 ISO 13485 AS9100D
0
Placements / Day
0
Placement Accuracy
0
Industry Experience
0
Global Clients
Core Capabilities

Engineering Excellence
in Every Spec

Backed by state-of-the-art Yamaha and Fuji SMT lines, our facility handles the full spectrum of assembly challenges — from ultra-miniature wearables to ruggedized industrial control boards.

01005
Minimum Component
Industry's smallest passive component size. Full capability for 0201, 0402, 0603 and above.
±0
Placement Accuracy
High-precision servo-drive placement heads with real-time vision correction systems.
0
BGA Pitch
Fine-pitch BGA, μBGA, CSP, and flip-chip capabilities with 3D X-Ray inspection verification.
0
Max PCB Size
Handles large-format boards up to 610×610mm. Supports flex, rigid-flex, and HDI substrates.
0
Daily Capacity
Multi-line production facility running 24/7 with automated material handling and scheduling.
0
Test Coverage
100% AOI + selective X-Ray on all BGA/QFN. ICT and FCT available per project requirements.
Request Technical Consultation
Manufacturing Process

8-Stage Zero-Defect
Production Flow

Every board follows a rigorous, validated sequence from first solder paste to final conformal coat.

01
Solder Paste
Printing
Stencil / DEK
Printer
02
SPI
Inspection
3D Solder Paste
Inspection
03
SMT
Placement
Yamaha / Fuji
High-Speed
04
Reflow
Soldering
N₂ Atmosphere
Lead-free
05
AOI
Inspection
Automated Optical
3D Vision
06
X-Ray
Inspection
BGA / QFN
3D Laminography
07
ICT / FCT
Testing
In-Circuit &
Functional Test
08
Conformal
Coating
Selective / Full
UV Cure
Quality Systems

Built-in Quality
at Every Stage

Our quality management system integrates closed-loop SPC data collection, real-time process monitoring, and full lot traceability — giving you complete visibility from PCB receipt to shipment.

3D AOI System
Koh Young ZENITH — 2μm resolution, 100% board coverage
3D X-Ray / CT Inspection
Nordson DAGE — 5μm voxel, full BGA void analysis
3D SPI — Solder Paste Inspection
Koh Young KY8030 — inline, real-time feedback loop
Digital Microscopy
Keyence VHX-7000 — 20–2000× magnification, cross-section
ICT / Flying Probe
Spea 4060 — no-fixture option, fast electrical verification
Environmental / Burn-in Test
HALT/HASS chambers, -70°C to +180°C thermal cycling
Request Quality Audit Report
3D AOI — Full Surface Scan
X-Ray — BGA Void Analysis
Digital Microscopy Inspection
Market Sectors

Electronics That Cannot Fail

Trusted by engineers in the world's most demanding industries.

01
Automotive
IATF 16949 certified production. ADAS, EV battery management, powertrain control, and body electronics with full PPAP capability.
IATF 16949 AEC-Q100 PPAP
02
Medical
ISO 13485 quality systems. Implantable devices, diagnostic equipment, patient monitoring, and surgical instrumentation with Class II/III capability.
ISO 13485 FDA 21 CFR MDR
03
Industrial Control
High-reliability assemblies for PLCs, servo drives, power electronics, and robotics systems designed for 24/7 operation in harsh environments.
IEC 61508 SIL 2/3 IP67
04
Aerospace
AS9100D registered facility. Flight-critical avionics, satellite communications, navigation systems, and MIL-spec assemblies with full documentation packages.
AS9100D MIL-STD DO-254
Service Offerings

From First Prototype
to Full Production

Whether you need 5 boards by Friday or a million units by Q4, our flexible production model scales with your project's needs — no minimum order, no bureaucratic delays.

24h
Turnaround
Fast-Turn Service

Prototyping &
Small Batch

Get your design validated fast. Our dedicated proto line is always ready — no line changeover waits, no competing with production orders.

24-hour standard / 12-hour express turnaround No minimum order quantity (1 pc accepted) Consigned, partial-turnkey, and full-turnkey Free DFM review before every proto build Dedicated engineering support included
Get a Prototype Quote
0
Min. Order
Volume Production

Volume Assembly &
Supply Chain

Stable, high-volume production backed by robust ERP integration, consignment management, and just-in-time delivery to your warehouse or directly to customers.

20M+ component placements per day capacity VMI / Kanban replenishment available Global component sourcing, BOM optimization Full traceability per IPC-1782 standard Drop-ship and 3PL logistics integration
Discuss Volume Requirements
Start Your Project Today
FAQ

Common Questions

Have more questions? Our application engineering team is ready to discuss your specific project requirements in detail.

We accept all standard EDA output formats: Gerber RS-274X, ODB++, IPC-2581 for PCB data; Excel/CSV/BOM Manager exports for BOM; Centroid/Pick-and-Place files in CSV or Gerber format. For Gerber files, please include all copper layers, drill files, paste mask, and silkscreen. Our engineering team will review your package and confirm receipt within 2 business hours.
There is no minimum order quantity — we regularly build single-board prototypes. Our standard prototype turnaround is 24–48 hours from receipt of all materials (or 72 hours for turnkey). Express 12-hour service is available for urgent projects. Volume production lead times range from 5–15 business days depending on component procurement and order complexity. We'll provide a firm delivery date with every quotation.
Yes. We operate separate, dedicated lines for RoHS-compliant lead-free (SAC305, SAC405) and leaded (Sn63Pb37) processes to prevent cross-contamination. Our reflow ovens support nitrogen atmosphere for oxidation-sensitive assemblies. For mixed-technology boards requiring selective or wave soldering in addition to SMT reflow, we have full through-hole capability in-house. All solder paste lots are traceable with CoC documentation available on request.
Our procurement team maintains relationships with over 200 authorized distributors globally including Arrow, Avnet, Digi-Key, Mouser, and direct franchised channels. We run automated BOM availability checks at quotation, flag long-lead items immediately, and proactively suggest pin-compatible alternative parts (with your engineering approval) when needed. For volume customers, we offer VMI/consignment stocking programs to buffer against market shortages. All components are sourced exclusively from authorized channels — no broker or gray-market parts.
Every shipment is accompanied by a standard documentation package including: Certificate of Conformance (CoC), IPC-A-610 inspection reports, AOI pass/fail logs with image archives, solder paste lot traceability, component CoCs from suppliers, and X-Ray reports for BGA assemblies. For automotive (IATF) and aerospace (AS9100D) customers, we provide enhanced traceability packages with full production genealogy, first-article inspection (FAI) reports, and PPAP Level 3 submissions as required.
Yes, our equipment can handle ultra-small 01005 components with high precision.
We use AOI, X-ray inspection, flying probe, and functional testing for quality assurance.
We use reflow soldering for SMT and wave soldering for through-hole components.
Your Manufacturing Partner

18 Years of Precision.
Zero Compromises.

From our ISO 9001-certified facility, we deliver full-turnkey SMT assembly with military-grade inspection, global component sourcing, and a track record of on-time delivery that spans five continents and 500+ clients — because your product's reputation depends on the quality inside it.

0
Years in Business
0
Global Clients
0
On-Time Delivery
0
Certifications Held