Hybrid Interconnect · 3D Design · Extreme Reliability

Rigid-Flex
Printed Circuit
Boards

Seamlessly integrating flexible and rigid substrates to eliminate connectors, reduce weight, and maximize space in high-performance electronics.

Rigid-Flex PCB
18+LayersHybrid Stackup
0ConnectorsSpace Optimization
Home /Rigid-Flex PCB
IPC-6013Standard for Flex/Rigid-Flex
3D FittingIntegrated Interconnects
ISO 9001Quality Management
High ReliabilityVibration Resistant
UL 94V-0Safety Certified
Product Capabilities

Rigid-Flex Design Options

From static flex-to-install to complex dynamic folding multilayer systems

Multilayer Rigid-Flex
01

Multilayer Rigid-Flex

Combining multiple rigid areas with several flexible layers. Ideal for complex medical devices and industrial controllers.

  • Up to 20+ layers
  • Air-gap construction
  • Fine-pitch component support
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Static Rigid-Flex
02

Static (Flex-to-Install)

Designed to be folded once for installation in tight enclosures, reducing overall assembly time and connector points.

Details
Dynamic Rigid-Flex
03

Dynamic Folding

Engineered for continuous bending applications like hinges or scanner heads with high cycle counts.

Details
HDI Rigid-Flex
04

HDI Rigid-Flex Tech

Integrating Blind & Buried vias within hybrid constructions for the ultimate high-density interconnect requirements.

  • Microvia technology
  • Stacked & Staggered vias
  • Minimized board footprint
Explore HDI
Capabilities

Technical Parameters

Our manufacturing limits for hybrid Rigid-Flex boards

1–20+
Layer Count
Rigid + Flex integration
3/3mil
Min Trace/Space
High-precision routing
0.1mm
Min Hole Size
Mechanical or Laser Drill
±10%
Impedance
Differential pair control
PI / FR-4
Materials
Polyimide & High-Tg Core
ENIG/Gold
Surface Finish
Bonding & Solderability
Comparison

Rigid vs Flex vs Rigid-Flex

Understand the performance advantages of hybrid interconnection

Feature Rigid PCB Flexible PCB Rigid-Flex
3D Space Usage Limited (Flat) Excellent (Foldable) Best (Self-Supporting)
Reliability (Vibration) Medium High Excellent (No Connectors)
Component Support Excellent Moderate Full (on Rigid sections)
Weight Reduction Low High Optimal Hybrid
Production Hub

Manufacturing Workflow

Complex sequential lamination and precision etching for hybrid boards

01

Inner Flex Layer Prep

Preparing the polyimide flexible cores with copper etching and coverlay application to define the bending sections.

02

Hybrid Lamination

Sequential lamination of rigid FR-4 layers onto the flex core using specialized "No-Flow" prepreg to prevent resin leakage.

03

Precision Drilling

Mechanical and laser drilling across different substrates followed by plasma desmear for plating reliability.

04

Outer Define & Test

Outer layer circuit definition, surface finish, and 100% E-test/AOI for signal integrity across all interfaces.

Products

Rigid-Flex Catalog

High-reliability hybrid solutions for medical, aerospace, and wearable tech

FAQ

  • What certifications do PCB factories have?

    All of our products are IPC rated with ISO 14001; ISO 9001; CE; ROHS certificates, etc. Our products are widely used in communication, medical equipment, industrial control, power supply, consumer electronics and aerospace, automotive industry and other fields.

  • How many layers can your pcb rigid-flex boards do?

    Rigid zone: usually 4-20 layers (up to 30 layers), flexible zone: 1-8 layers (multi-layer flexible structure), can also do 6-12 layers of rigid-flex combination (e.g., 6 layers rigid + 2 layers flexible) typical structure of the board, the actual number of layers need to be verified by DFM simulation, more than 16 layers of the design need to be additionally assessed for the loss of yield (every additional 5 layers, the yield decreased by 8-12%).

  • Is it possible to copy the board? Can you provide the unit price of the batch afterward?

    We can copy the board, but we can't evaluate the batch quantity, and we can't offer the price directly, because we don't know the model and brand of the devices on the PCB board, and we need to give the corresponding price according to the later production process, the brand and model of the assembled electronic components, and the production quantity.

  • Rigid flex pcb quote

    Our pricing structure is transparent with no hidden fees. Our prices are among the most competitive in the world. In the case of PCBs, quotes can be made in as little as 10 minutes, based on the difficulty of the boards, the quoting time will be different.

  • Do you charge for shipping? How do you calculate it?

    Generally, we will ask the customer if he/she needs to quote the shipping price for his/her reference before quoting. If so, we will ask the courier company's price according to the address and zip code, and the weight of the product, and then quote the price.

Simplify Your 3D Device Design

Reduce assembly errors and space requirements with integrated Rigid-Flex solutions. Our engineers provide expert DFM feedback for hybrid stackups.